Expected impact

 

Industrial leadership and increased autonomy in key strategic value chains

SOLMATE aims to establish first industry-driven value chain covering collection, logistics, characterisation, sorting, reuse of operational electric vehicle (EV) batteries, photovoltaic (PV) panels and waste from electrical and electronic equipment (WEEE) components, as well as refining and purification of secondary raw materials from end-of-life (EoL) EV batteries and PV panels.

The set-up of this value chain has potential to reduce Europe’s dependence on metals usually sourced from third countries and pioneers low-cost decentralised energy solutions for diverse markets, promising solutions not only to sustainable energy but also resource management.  SOLMATE’s innovative approach to refining and purifying secondary raw materials from EoL PVs and EVs contributes to industrial leadership and increased autonomy in key strategic value chains.

Despite facing a range of barriers such as the variety of battery chemistries, absence of standardised labelling and identification processes, high recycling costs, SOLMATE’s holistic approach lays the groundwork for new value chain for the sustainable reuse and recycling of PV solar panels and EV batteries in emerging markets and high added value applications.

Expected mid-term outcomes:

Technological

Technological

SOLMATE will generate knowledge and technologies designed to empower the first 4 steps of the “waste hierarchy” – “prevent”, “reuse”, “recycle” and “recover”, with the aim to minimise “disposal”.

Innovative technologies to assess suitability for 2nd life applications or recycling operations:

  • automated characterisation
  • sorting
  • cleaning
  • dismantling
  • PV panels certification

Low-cost testing methodology to determine the “acceptance criteria” and a suitable energy management system to provide warranty for repurposed batteries for 10 years’ service lifetime in stationary energy applications.

Economic

Economic

The project aims to establish a resilient and responsible value chain for sustainable reuse and recycling of PV solar panels and EV batteries in interesting emerging markets and high added value applications.

SOLMATE targets faster and cost-effective sorting and dismantling operations through robotic dismantling which will be fed with drone data. The robot could reduce the operational costs by 80%, compared with human labour.

Equipped with XRF/advanced technology, the autonomous robot could characterise with precision PV glass composition for efficient materials recycling in less than a minute.

SOLMATE will improve the economics of the CROCODILE green pilot plant that was demonstrated for battery recycling, by recovering high purity Li, Ni and graphite from its side streams in the form of sellable products. The project has potential to generate interesting business models for battery recycling.

Testing and qualification methodologies, and refurbishment procedures for all the WEEE components recovered during the dismantling of PV farms and EV batteries (cables, connectors, junction boxes, invertors etc.), which are deemed economically viable for reuse.

Societal

Societal

SOLMATE addresses economic disparities by offering low-cost decentralised energy solutions to economically challenged communities. It also provides affordable energy alternatives to environmentally conscious communities, encouraging the reuse of operational products and reducing consumption of items with critical raw materials.

The project streamlines dismantling processes, replacing repetitive tasks with automation, creating quality jobs, and optimising costs and time.

Environmental

Environmental

SOLMATE solutions promote renewable energy use in low-income communities, substantially reducing gas emissions.
Both reused PV modules and batteries reduce drastically their carbon footprint compared to new components.
The proposed 10-year extension for PV module lifetime demonstrates a commitment to minimising environmental impact.

Expected long-term outcomes:

SOLMATE’s circular economy solution, reusing PV modules and batteries, aims to reduce external demand for critical raw materials (CRMs), Reuse and recycling will maximise internal trade, thus contributing to a sustainable and resilient supply chain.

Anticipating the large number of decommissioned PV panels and EV batteries by the end of the decade, SOLMATE proposes sustainable technologies to tackle the waste and use efficiently all the resources, building circular practices.

Who could benefit from the SOLMATE solutions?

PV farm owners

PV farm owners

PV farm owners

PV farm owners

  • Low-cost decentralised energy systems based on certified components to warranty extended life (10+ years)
  • Reduced PV dismantling costs through autonomous robotic dismantling & sorting technologies, and intelligent assessment & sorting technologies

PV and EV battery recyclers

PV & EV battery recyclers

PV and EV battery recyclers

PV & EV battery recyclers

Valorisation of recovered materials in high added value applications:

  • PV glass for ceramics and food packaging;
  • Valuable CRMs from batteries recovered in form of sellable products

Vulnerable communities

Vulnerable communities & Environmentally conscious individuals

Vulnerable communities

Vulnerable communities & Environmentally conscious individuals

40-50% lower decentralised energy systems built with certified components, warrantied for 10+ years

EU flag

EU

EU flag

EU

Innovative solutions for a circular economy and in line with the CRM Act to enhance EU market circularity and reduce external dependencies